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911 Aero Pack Development:

Development of an aerodynamic package for a 911 Porsche seeking to improve performance and high speed stability.

The Porsche 911, an icon in the realm of motorsport, has long been revered for its timeless design and exhilarating performance. However, as automotive engineering progresses at a relentless pace, even the most revered classics must evolve to meet modern standards of performance and aerodynamic efficiency. The Porsche 911 (964 type), while still embodying the essence of driving pleasure, grapples with certain aerodynamic limitations compared to its contemporary counterparts. In this project we aimed to mitigate some of these aerodynamic shortcomings by improving the high speed stability and improving the overall effciency of the car.

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To achieve this goal, a meticulous development process was undertaken, commencing with the precise scanning of the vehicle and its transformation into a surface suitable for computational fluid dynamics (CFD) analysis. With the CAD model prepared, a series of iterative improvements were made to the car's aerodynamics, guided by continuous feedback loops, until a notable enhancement in aerodynamic performance was achieved. The culmination of this process involved a redesign of the car's styling, striking a balance between aesthetic appeal and high-performance functionality.

01
Car Scan
02
BSL Evaluation
03
Aero Development
05
Styling Desing
06
Final Desing

Car Scan & Cad Modeling

The car was scanned in colaboration with our partners at the Motor Sport Institute and the resulting surfaces were turned into a high quality CAD model.

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Capturing every detail while keeping it clean and simple is paramount in this phase, as this sets the foundation for precise and optimized CFD simulations.

Porsche 911 Scan Geometry

Meshing

Our meshing process transforms CAD geometry into a finely tuned grid, establishing the bedrock for CFD simulations.  Customizing mesh size to match project phases and specific requirements, we strike an optimal balance between detail and efficiency, ensuring tailored results that align with your needs.

Porsche 911 BSL Front Mesh
Porsche 911 BSL Diffuser Mesh

Baseline Results 

As expected the car shows high levels of drag with a Cd value of 0.351 and a Cl value of 0.161 (lift generation). It is evident that these metrics fall short compared to modern aerodynamic standards.

Drag distribution Porsche 911
Force coefficient Porsche 911

The aerodynamic balance is heavily biased towards the front. The centre pressure lies ahead of the front wheels. This leads to an overstearing car which can become unstable at high speed cornering. This instability highlights the critical role of aerodynamic refinement in addressing inherent handling challenges within the Porsche 911 964.

Porsche 911 BSL Lift Accumulation
Cp scalar plot Porsche 911

Exploring and enhancing the aerodynamic performance of the Porsche 911 964 has been a pleasure, and we are pleased to give this iconic car a modern touch at the same time.

Porsche 911 Final Streamlines

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